Cast and Alloys

  Design & Engineering We have extensive tooling design capabilities for casting and forging. We work in close partnership with customer’s design – engineering team to develop optimal manufacturing process. We use our experience, expert knowledge, and the latest Siemens – Unigraphics NX CAD/CAM 3D modelling software to help us achieve innovative die and machining fixture designs which can be manufactured within the controlled parameters in-house. We conduct mould flow analysis for all casting and simulate forgings prior to manufacturing the actual dies. Tool & Die Designing die tool requires special skill and experience. Drafts, tapers, wall thickness, undercuts, solidification curve, shrinkage etc., are taken into consideration during design stage to achieve a sound casting and forging. With our vast experience we help our customer save considerable amount by maintaining tight casting and forging tolerance and reduce overall machining allowances. We provide development tim...

High Pressure Die Casting Molten Aluminum is power injected into a hardened tool steel mould and allowed to solidify under pressure before ejection. HPDC provides high productivity and shortest route from molten metal to completed component. Cast & Alloys has  high pressure die casting  machine with a locking force of 250 Tons and we have on order a 325 Ton HPDC Machine. The machines has computerised real-time shot control and cooling, automatic ladling, automatic die-spray, automatic casting extraction. This high production machine is fully automated and CNC Operated. Accuracy High Dimensional Accuracy. Wall Thickness Min. 1 to 2 mm. Volume 10000 – 500000 per annum. Surface Finish Excellent surface finish. Tool Cost High Tool Cost. But lower unit costs. Tool Material Hardened tool steel moulds. Tool Manufacturing Time 12 – 16 Weeks. Our Capabilties Annual Production Capacity 600 MT Per Annum. Casting Weight Range 0.100 Kg. to 2.5 Kgs. Casting Machines 250 Ton Fully Automa...

  Gravity Die Casting Gravity Die Casting  (Permanent Mould Casting) employs the use of steel moulds which allow Aluminum to solidify by gravity.  Molten metal filling is ensured by feeder design, while use of fibre glass filters prevent inclusion and oxides from flowing along with the molten Aluminum.  The steel moulds will ensure rapid chilling, while ceramic riser cup will ensure proper feeding of molten Aluminum during solidification, resulting in production of very sound quality castings. These castings are heat treatable and provides excellent mechanical properties. Accuracy Moderate Dimensional Accuracy. Wall Thickness Min. 3 to 4 mm. Volume 250 – 100000 per annum. Surface Finish Good textured surface finish. Tool Cost Moderate. Tool Material Cast Iron or Die Steel. Tool Manufacturing Time 4 – 6 Weeks. Our Capabilties Annual Production Capacity 1500 MT Per Annum Casting Weight Range 0.100 Kg. to 25.0 Kgs. Casting Machines 6 Core Movement Casting Machine –...

  Cast & Alloys  is an Expert in forging Aluminum. For over a decade our company has been a preferred supplier of precision forged parts to Bicycle, Motorcycle, Heavy Commercial Vehicle, Valve and Engineering industry. Parts can range from 0.025 grams up to 5.0 Kgs. and can be forged from a wide range of Aluminum grades.  Aluminum Forging  provides high strength parts that are used for stressed application. Materials commonly used in Aluminum Forgings are. . . 2xxx Series : 2014 (H15), 2618 (H12) 6xxx Series : 6061, 6061A (H20), 6063, 6082 (H9) and 6351 (H30) 7xxx Series : 7075 We also use material confirming to British 1472, DIN 1749, and ASTM (B-247) standards. The high purity of the input material is precisely heated using induction heating and forged by precision screw press in a steel die. Aluminum forging delivers high strength, high finish parts which hold good dimensional accuracy. These forgings are trimmed for excess flash and are Heat Treated to achiev...

  Environment Cast & Alloys is a practicing Green Foundry. By green foundry practice we mean minimal to zero use of polluting fluxes, modifiers, and grain refiners used for metal treatment. We use master alloys for metal treatment and inert gas like Nitrogen for de-gassing the melt. We are aware of Global warming and its aftereffects facing the world. Thus, at  Cast & Alloys  we place a high priority on our environmental responsibilities, and strongly believe that we must work in unison with our suppliers, customers, and employees to minimise our combined impact on the environment and our global natural resources. We operate a policy of continual improvement to provide a safe and comfortable working environment for our team, minimise waste in our processes, operate in the most efficient ways, and work with our customers to reduce the impact of logistics. Cast & Alloys Environmental Management  Systems are certified to ISO 14001:2015 underlining our commit...

Cast & Alloys is making positive strides towards implementing Industry 4.0 with the aim to be a data driven company. Industry 4.0 combines elements such as Internet, cloud computing, social media, artificial intelligence, and Robotics and applies these in a way to assist in production and distribution. Today’s modern control systems have embedded software systems which generate an Internet address to connect and be addressed via Internet of Things or IOT. This way the products and means of production can be networked, enabling new ways of production, real time optimization and thus value creation. Industry 4.0 creates capabilities needed for smart factories there by reducing dependence on workforce for data, resulting in timely availability and accuracy of data. Remote monitoring of data is possible Industry 4.0 in synergy with ERP System enable autonomous decision-making processes, monitor assets and processes in real-time, and enable equally real-time connected value creation ne...

  ABOUT US  Cast & Alloys is a leading provider of integrated solutions for Aluminum Forging and Aluminum Castings (GDC & HPDC) to the industry, backed by 30+ years of experience. Our capability to provide END to END Solution sets us apart from the competition. We believe in creating value for our customers by meeting their product requirements on QCDIP -Quality, Cost and Delivery, Innovation and Productivity, which has helped us provide complex part development and cost saving engineering solutions. Due to our strong commitment, our products are exported across the globe directly to OEMS meeting their supply chain challenges in today’s complex global environment. Who We Are? Cast & Alloys is committed to providing Complete Aluminum Solutions to its customers. We strive to become the PREFFERED development and supply partner with our customers, by supplying complete engineering solutions for their Aluminium Casting and Forging needs across Industry Segments. We ...